Why Choose Our Prototyping Service?
RapaidDone is a top manufacturing vendor to several industry leaders across the globe. Here are some of the reasons we remain our clients’ number-one choice:
First, We have Strong Metal Stamping Capabilities
We offer several metal stamping operations for creating different parts and components. We can handle both prototyping, and low production runs efficiently using these methods.
Our clients can choose from these operations or let our engineers evaluate their plans and decide which is best.
These stamping operations include:
- Progressive Die Stamping
- Four-Slide Stamping
- Deep Draw Stamping
- Fine Blanking
In addition, our heavy presses can stamp materials with thicknesses ranging from 0.5mm to 10mm. Our large presses also have beds with sizes of up to 2000mm, which lets us handle big projects easily!
Excellent In-House Tooling Manufacturing Setup
At RapaidDone, we create all our dies and other stamping tooling in-house. This is possible thanks to the high-quality machines our professionals have at their disposal on the RapaidDone shop floor.
We have cutting-edge four and five-axis CNC milling machines for cost-effectively creating highly accurate prototype tooling. This tooling can be easily modified for new prototype production depending on the feedback from the prototype tests.
Additionally, our experienced engineers can reverse-engineer old products and develop the tooling and plans for manufacturing replacements.
We also have several other tools, like CNC laser cutters, lathes, etc., for our clients’ other manufacturing requirements.
Lastly, We Practice Strong Quality Control
RapaidDone is an internationally certified machine shop. We have both the ISO 9001:2015 and ISO 13485:2016 Quality Management certifications.
These certifications reflect our effort to ensure our clients get the best product possible. All our products are put through stringent checks to ensure no defective product gets into the customer’s hands.
Best Metal Stamping Materials
At RapaidDone, we offer a catalog of several high-quality materials for your metal stamping project. These metals and alloys are highly ductile and workable materials that produce superior products.
These materials include:
- Aluminum
- Stainless steel
- Carbon steel
- Copper
- Brass
These are the basic materials we offer. We can also create stamped parts from alloys and Superalloys like Titanium, Monel, Inconel, etc.
Available Finishes
RapaidDone prides itself as a one-stop solution provider for all our client’s needs. This also includes post-stamping finishing operations.
We offer several options for applying the final touches to the product and preparing it for the market. Some of these options include:
- Deburring
- Tapping & Reaming
- Electro-plating (Gold and silver)
- Powder coating
- Silkscreen
- Heat treatment, etc.
Additional Precision Fabrication Secondary Services
We also provide several other value-adding services for creating sheet metal products. After stamping, we can perform other manufacturing or fabrication operations to create the final part or assembly.
These include sheet metal fabrication, CNC machining, Laser cutting, Plasma cutting, Water jet cutting, Welding.
Metal Stamping Tolerances
At RapaidDone, we can achieve highly precise tolerances of up to 0.001” on our sheet metal stamping projects. To this, we employ rigorous quality checks throughout each stage of the manufacturing process.
We subject each product batch to these tests to ensure they meet the standards required in sensitive industries like aerospace, electronics, or telecoms.
However, you should note that these tight tolerances can increase production costs.
FAQS
Here are some of the questions prospective customers usually ask when placing their orders:
1. What are the Benefits of Stamped Metal Prototypes?
Prototyping is used to test out a design. It helps ensure that the part, as designed, will perform as expected.
In addition, prototype stampings can identify potential problems that can occur while manufacturing the part. It also allows engineers to test and optimize for the most effective and efficient manufacturing process.
2. Do We Have A Minimum Quantity Requirement?
No, RapaidDone doesn’t have a minimum order requirement. We can handle all order sizes, including prototyping and low-volume production runs.
We offer our customers a Short Run Stamping option for prototyping runs. This allows them to use and modify existing die sets and tooling to reduce production costs.
Work with RapidDone for Your Next Project
Send your plans to RapaidDone today to get a fair, competitive quote. Our engineers will review them and help you optimize them for cost-effective prototyping!
So, contact us today and let the best handle your prototype project!